在禹城,彩钢复合板房凭借其搭建便捷、成本经济等优势,广泛应用于工地临时办公、居住,以及一些简易仓储场所。但建成后的彩钢复合板房并非能直接投入使用,得经过严格的验收 “大考”,满足一系列标准,才能确保与质量,为后续使用保驾护航。
In Yucheng, color steel composite panel houses are widely used for temporary office and residential work on construction sites, as well as some simple storage places, due to their advantages of convenient construction and cost-effectiveness. But after completion, the color steel composite panel house cannot be directly put into use. It must undergo strict inspection and meet a series of standards to ensure safety and quality, and provide protection for future use.
结构:稳固是要义
Structural safety: Stability is the top priority
彩钢复合板房的结构稳定性关乎使用,是验收的核心要点。,查看整体框架,立柱应垂直于地面,其垂直度偏差需严格控制在规定范围内,通常每米不得超过 5 毫米,整体偏差不超过 10 毫米,这样才能保证房屋在日常使用及面对风雨等自然因素时,不会出现倾斜、晃动等危险状况。连接部位关重要,所有的螺栓、铆钉等连接件必须安装齐全,且紧固到位,不能有丝毫松动,用扳手检查时应感受到明显的紧固力。像板房的转角处、门窗洞口周边等应力集中区域,更要着重检查连接的可靠性,防止因连接不牢导致结构破坏。
The structural stability of color steel composite panel houses is related to safety and is the core point of acceptance. Firstly, check the overall framework. The columns should be perpendicular to the ground, and their verticality deviation should be strictly controlled within the specified range, usually not exceeding 5 millimeters per meter. The overall deviation should not exceed 10 millimeters, so as to ensure that the house will not tilt or shake in daily use or when facing natural factors such as wind and rain. The connection part is crucial, and all bolts, rivets, and other connecting components must be installed completely and tightened in place without any looseness. When checking with a wrench, a noticeable tightening force should be felt. In stress concentration areas such as corners of prefabricated houses and around door and window openings, it is even more important to check the reliability of connections to prevent structural damage caused by weak connections.
彩钢复合板与框架的固定也不容忽视。板材应通过专用的自攻螺丝或其他可靠方式与框架紧密相连,螺丝间距要符合设计要求,一般不宜大于 300 毫米,确保板材在长期使用中不会出现翘曲、脱落现象。在一些易受外力冲击的位置,如外墙下部,还需检查是否有额外的加固措施,像增设防护角钢等,以增强结构的抗冲击能力。
The fixation of color steel composite panels and frames cannot be ignored. The board should be tightly connected to the frame through dedicated self tapping screws or other reliable methods, and the screw spacing should meet the design requirements, generally not exceeding 300 millimeters, to ensure that the board will not warp or fall off during long-term use. In some locations that are susceptible to external impact, such as the lower part of the exterior wall, it is necessary to check whether there are additional reinforcement measures, such as adding protective angle steel, to enhance the impact resistance of the structure.
材料品质:好材料奠定好基础
Material quality: Good materials lay a solid foundation
材料的质量直接决定了彩钢复合板房的性能与寿命。对于彩钢板,要检查其厚度是否达标,常见的用于墙板的彩钢板厚度多在 0.4 - 0.6 毫米之间,屋面彩钢板厚度可能稍厚,在 0.5 - 0.8 毫米,可用卡尺等工具进行实际测量。同时,观察彩钢板的表面涂层,应均匀、光滑,无明显的划痕、气泡、剥落等缺陷,的涂层能有效提高板材的耐腐蚀、耐候性,延长板房的使用年限。
The quality of materials directly determines the performance and lifespan of color steel composite panel houses. For color steel plates, it is necessary to check whether their thickness meets the standard. The thickness of color steel plates commonly used for wall panels is mostly between 0.4-0.6 millimeters, while the thickness of color steel plates for roofs may be slightly thicker, between 0.5-0.8 millimeters. Tools such as calipers can be used for actual measurement. At the same time, observing the surface coating of the color steel plate, it should be uniform, smooth, and free of obvious defects such as scratches, bubbles, and peeling. High quality coatings can effectively improve the corrosion resistance and weather resistance of the plate, and extend the service life of the prefabricated house.
夹芯材料同样关键,若是采用岩棉作为夹芯,需关注其容重,一般应在 100 - 150 千克 / 立方米,以保证良好的保温、隔热与防火性能;若为聚苯乙烯夹芯,要查看是否具有阻燃特性,避免火灾隐患。此外,对于其他辅助材料,如 C 型钢、槽钢等钢材,要检查其材质证明,确保强度、韧性等力学性能符合设计要求,表面不能有严重的锈蚀、变形等问题。
Sandwich materials are equally crucial. If rock wool is used as the sandwich, its bulk density should be considered, generally between 100-150 kg/cubic meter, to ensure good insulation, thermal insulation, and fire resistance performance; If it is a polystyrene sandwich, it is necessary to check whether it has flame retardant properties to avoid fire hazards. In addition, for other auxiliary materials such as C-shaped steel, channel steel and other steel materials, their material certificates should be checked to ensure that their mechanical properties such as strength and toughness meet the design requirements, and that the surface cannot have serious corrosion, deformation and other problems.
防水与密封:拒绝 “水患” 侵扰
Waterproof and Sealing: Rejecting the Invasion of "Floods"
防水与密封性能关系到彩钢复合板房内部环境的舒适性与设施的性。屋面是防水验收的区域,彩钢板的搭接宽度应符合规范,通常横向搭接不小于一个波峰,纵向搭接不小于 200 毫米,且搭接处需涂抹密封胶,密封胶应饱满、连续,无漏涂现象,用手触摸检查时应光滑、平整。屋脊、檐口、天沟等部位的防水处理尤为重要,屋脊盖板应安装牢固,与屋面彩钢板的连接密封严密;檐口处要设置滴水线,防止雨水倒流;天沟应排水顺畅,无积水,天沟与彩钢板的连接处密封良好,可通过泼水试验,观察屋面排水情况,检查是否有渗漏点。
Waterproof and sealing performance are related to the comfort of the internal environment and the safety of facilities in color steel composite panel houses. The roof is a key area for waterproof acceptance, and the overlap width of the color steel plate should comply with the specifications. Generally, the horizontal overlap should not be less than one wave peak, and the vertical overlap should not be less than 200 millimeters. The overlap should be coated with sealant, which should be full, continuous, and free of leakage. When checked by hand, it should be smooth and flat. The waterproof treatment of the ridge, eaves, gutters and other parts is particularly important. The ridge cover plate should be installed firmly and the connection with the roof color steel plate should be sealed tightly; Drip lines should be installed at the eaves to prevent rainwater from flowing back; The gutter should have smooth drainage and no accumulated water. The connection between the gutter and the color steel plate should be well sealed. A water splashing test can be conducted to observe the roof drainage situation and check for any leakage points.
墙体的防水也不容忽视,墙板之间的拼接缝应密封处理,同样使用密封胶填充,确保缝隙严密。门窗周边是容易出现渗漏的部位,门窗框与墙板之间需打满密封胶,安装完成后,关闭门窗,观察缝隙处是否有透光、透气现象,以此判断密封效果。在雨天过后,还需进入板房内部,检查墙面、天花板、地面等是否有潮湿、水渍痕迹,若发现渗漏,及时查找原因并整改。
The waterproofing of the wall cannot be ignored. The joints between the wall panels should be sealed and filled with sealant to ensure that the gaps are tight. The area around doors and windows is prone to leakage, and sealant should be applied between the door and window frames and wall panels. After installation, close the doors and windows and observe whether there is any light or air leakage in the gaps to determine the sealing effect. After rainy days, it is necessary to enter the interior of the prefabricated house and check whether there are signs of moisture and water stains on the walls, ceilings, floors, etc. If leakage is found, the cause should be promptly identified and rectified.
防火性能:严守 “防火墙”
Fireproof performance: strictly adhere to the safety "firewall"
鉴于彩钢复合板房多为人员聚集或存放物资场所,防火性能关重要。,检查所使用的彩钢板夹芯材料是否为防火材料,如岩棉、玻璃丝棉等,严禁使用易燃的聚苯乙烯泡沫板等材料。对于有防火要求的区域,板房的整体防火等级应符合相关规定,可查看材料的防火检测报告进行确认。
Given that color steel composite panel houses are often places where people gather or store materials, fire resistance is crucial. First, check whether the color steel plate sandwich materials used are fireproof materials, such as rock wool, glass wool, etc. It is strictly prohibited to use combustible polystyrene foam board and other materials. For areas with fire prevention requirements, the overall fire rating of the prefabricated houses should comply with relevant regulations, which can be confirmed by checking the fire detection report of the materials.
电气线路的铺设也需符合防火规范,电线应穿管保护,严禁直接敷设在彩钢板或易燃夹芯材料内,且穿线管应为不燃或难燃材质。配电箱、开关、插座等电气设备应安装牢固,周围不得堆放易燃物品,同时要检查是否配备了足够数量且合格的灭火器材,如灭火器的类型、数量是否与板房的面积、使用性质相匹配,灭火器是否在有效期内等。
The laying of electrical circuits must also comply with fire prevention regulations. Wires should be protected by conduit, and it is strictly prohibited to lay them directly in color steel plates or flammable sandwich materials. The conduit should be made of non combustible or flame-retardant materials. Electrical equipment such as distribution boxes, switches, sockets, etc. should be installed firmly, and flammable materials should not be stacked around them. At the same time, it is necessary to check whether sufficient and qualified fire extinguishing equipment is equipped, such as whether the type and quantity of fire extinguishers match the area and nature of the board room, and whether the fire extinguishers are within their effective period.
外观与细节:细节之处见真章
Appearance and Details: See the real chapter for details
彩钢复合板房的外观应整洁、美观,彩钢板表面颜色均匀,无明显的色差,整体视觉效果协调。板与板之间的拼接应整齐、平整,不得有过大的缝隙或错台现象,用直尺检查缝隙宽度,一般不宜超过 2 毫米。
The appearance of color steel composite panel houses should be clean and beautiful, with uniform color on the surface of the color steel plates, no obvious color difference, and a coordinated overall visual effect. The splicing between boards should be neat and flat, without excessive gaps or misalignment. The gap width should be checked with a ruler, and generally should not exceed 2 millimeters.
门窗安装要牢固,开启灵活,关闭严密,门窗框与墙板之间的缝隙应均匀一致,密封胶打胶应美观、整齐。门锁、合页等五金配件齐全,且使用顺畅,无异响。楼梯、栏杆等附属设施安装牢固,栏杆高度应符合标准,一般不低于 1.05 米,且栏杆间距不宜过大,防止人员坠落,楼梯踏步应平整,无晃动,踏步板与楼梯梁之间连接牢固。
The installation of doors and windows should be firm, flexible in opening, and tightly closed. The gap between the door and window frames and the wall panels should be uniform and consistent, and the sealant should be applied in a beautiful and neat manner. The hardware accessories such as door locks and hinges are complete and operate smoothly without any abnormal noise. The installation of ancillary facilities such as stairs and railings should be firm, and the height of the railings should meet safety standards, generally not less than 1.05 meters. The spacing between the railings should not be too large to prevent personnel from falling. The stair treads should be flat and without shaking, and the connection between the tread board and the stair beam should be firm.
此外,还要检查板房周边的排水情况,应设置合理的排水坡度,确保雨水能顺利排离板房,避免积水对基础造成侵蚀。外露的金属部件,如铁件、螺丝等,应进行防锈处理,涂刷防锈漆,防止生锈影响结构强度与美观。
In addition, it is necessary to check the drainage situation around the board house and set a reasonable drainage slope to ensure that rainwater can be smoothly discharged from the board house and avoid erosion of the foundation caused by accumulated water. Exposed metal components, such as iron parts, screws, etc., should be treated with rust prevention and coated with anti rust paint to prevent rusting from affecting structural strength and aesthetics.
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