在禹城四季温差明显的气候条件下,钢结构板房的钢材就像会 “呼吸” 的材料,随着温度变化产生热胀冷缩现象。若不加以有效应对,这种细微的伸缩可能逐渐积累,引发结构变形、连接松动等问题,影响板房的性与使用寿命。想要让钢结构板房在禹城的寒暑交替中 “稳如泰山”,掌握一套科学的应对策略关重要。
Under the climate conditions of significant temperature differences throughout the four seasons in Yucheng, the steel used in steel structure houses is like a "breathing" material that undergoes thermal expansion and contraction with temperature changes. If not effectively addressed, this subtle expansion and contraction may gradually accumulate, causing structural deformation, loose connections, and other problems, affecting the safety and service life of the prefabricated house. It is very important to master a set of scientific coping strategies if you want to make the steel structure plank house "as stable as Mount Tai" in the winter and summer of Yucheng.
合理的结构设计是抵御热胀冷缩的基础防线。在规划钢结构板房时,设计师会充分考虑禹城当地的温差范围,预留足够的伸缩空间。例如,采用柔性连接方式,在钢梁与钢柱的连接处设置滑动支座或橡胶垫片,当钢材受热膨胀或遇冷收缩时,这些柔性部件能允许结构产生一定位移,释放内部应力,避免因刚性连接限制伸缩而导致结构损坏。在板房的平面布局上,也会优化钢结构的布置,将较长的钢梁分割为多段,通过伸缩缝将结构单元分开,每个单元独立适应温度变化,防止因整体长度过长,热胀冷缩效应叠加引发严重变形。
Reasonable structural design is the fundamental defense against thermal expansion and contraction. When planning steel structure houses, designers will fully consider the local temperature difference range in Yucheng and reserve sufficient expansion space. For example, by using flexible connection methods, sliding supports or rubber gaskets are installed at the connection between steel beams and columns. When the steel expands or contracts due to heat or cold, these flexible components can allow the structure to produce a certain displacement, release internal stress, and avoid structural damage caused by rigid connection restrictions on expansion and contraction. In the layout of prefabricated houses, the arrangement of steel structures will also be optimized by dividing longer steel beams into multiple sections and separating structural units through expansion joints. Each unit independently adapts to temperature changes to prevent serious deformation caused by the superposition of thermal expansion and contraction effects due to the overall length being too long.
选材环节同样影响着钢结构板房的抗热胀冷缩能力。禹城的钢结构板房多选用热膨胀系数较低的钢材,这类钢材在温度变化时伸缩幅度相对较小,能从源头上降低热胀冷缩带来的影响。同时,注重钢材的质量和性能,选择强度高、韧性好的材料,即便产生轻微伸缩,也能凭借自身良好的力学性能保持结构稳定,不易发生断裂或屈曲。此外,一些新型的复合钢材逐渐应用于板房建设,其特殊的材料组成和结构,进一步增强了对温度变化的适应性,为板房的稳定性提供更可靠的保障。
The material selection process also affects the thermal expansion and contraction resistance of steel structure panel houses. The steel structure panel houses in Yucheng mostly use steel with low thermal expansion coefficient. This type of steel has relatively small expansion and contraction amplitude when the temperature changes, which can reduce the impact of thermal expansion and contraction from the source. At the same time, attention should be paid to the quality and performance of steel, and materials with high strength and good toughness should be selected. Even if slight expansion and contraction occur, the structure can maintain stability and be less prone to fracture or buckling due to its good mechanical properties. In addition, some new types of composite steel are gradually being applied in the construction of prefabricated houses. Their special material composition and structure further enhance their adaptability to temperature changes, providing more reliable guarantees for the stability of prefabricated houses.
施工过程中的细节把控是减少热胀冷缩隐患的关键。在钢结构的焊接作业中,严格控制焊接工艺和顺序,避免因局部过热产生不均匀的热变形。采用分段跳焊、对称焊接等方法,分散焊接热量,减少焊接部位与周边钢材的温差,降低热应力的产生。安装螺栓时,不过度拧紧,预留一定的活动空间,使钢材在伸缩时有调节余地,防止因螺栓禁锢过紧阻碍伸缩而造成连接部位损坏。同时,确保钢结构的安装精度,各部件连接紧密、位置准确,避免因安装误差导致热胀冷缩时受力不均,引发结构扭曲或变形。
The control of details during the construction process is the key to reducing the hidden dangers of thermal expansion and contraction. In the welding operation of steel structures, strictly control the welding process and sequence to avoid uneven thermal deformation caused by local overheating. By using methods such as segmented skip welding and symmetrical welding, the welding heat is dispersed, the temperature difference between the welding area and the surrounding steel is reduced, and the generation of thermal stress is minimized. When installing bolts, do not overtighten and reserve a certain amount of space for movement, so that there is room for adjustment of the steel during expansion and contraction, to prevent damage to the connection parts caused by excessive tightening of bolts that hinder expansion and contraction. At the same time, ensure the installation accuracy of the steel structure, with tight connections and accurate positions of each component, to avoid uneven stress caused by thermal expansion and contraction due to installation errors, which may lead to structural distortion or deformation.
日常维护与监测是及时发现和处理热胀冷缩问题的重要手段。定期对钢结构板房进行检查,观察钢结构表面是否出现裂缝、变形,连接部位的螺栓是否松动,焊缝是否开裂等情况。尤其是在季节交替、温差变化较大的时期,加强巡检频率。利用的检测设备,对钢结构的应力状态进行监测,一旦发现应力异常,及时分析原因并采取相应措施。此外,根据禹城的气候特点,在极端高温或低温来临前,对板房进行预防性维护,如检查伸缩缝是否畅通、柔性连接部件是否完好,确保板房在恶劣天气下也能正常应对热胀冷缩。
Daily maintenance and monitoring are important means to timely detect and handle thermal expansion and contraction problems. Regularly inspect the steel structure panel house, observe whether there are cracks or deformations on the surface of the steel structure, whether the bolts at the connection parts are loose, and whether the welds are cracked. Especially during periods of seasonal changes and significant temperature fluctuations, strengthen the frequency of inspections. Utilize professional testing equipment to monitor the stress state of steel structures. Once abnormal stress is detected, analyze the cause in a timely manner and take corresponding measures. In addition, according to the climate characteristics of Yucheng, preventive maintenance should be carried out on the prefabricated houses before extreme high or low temperatures occur, such as checking whether the expansion joints are unobstructed and whether the flexible connecting components are intact, to ensure that the prefabricated houses can cope with thermal expansion and contraction normally even in adverse weather conditions.
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